Tuning FX dreamline superlight barrel, liner support.

I am writing this for I guess two purposes, the first is to attempt to help others, and secondly in search of support for this problem.

I am not sure when, FX dreamline switched to the "new" thinner shroud, what on the crown is called the "superlight" barrel. The change was forced when they released the bottle version of the dreamline, the bottle and larger shroud would not fit.

“See the end of the post for clarification on terms used to describe components in this post.”

I purchased a FX dreamline saber tactical in .25 caliber. After shooting ~900 pellets through the gun, I removed the shroud and found the barrel end liner support had been blown back towards the action about half way down the shroud, almost contacting the middle liner support.
After doing some research I found other people having problems with these liner supports, some of the reports on here in the airgun nation forums. I found users using various terms to describe the liner supports (this is why I painstakingly added the terminology section of this post).
I added tape to the action side of the liner supports to stop them from sliding down the liner. I was not, am still not very happy with this design, with harmonics, this is not a secure and consistent way of holding the liner. After another shooting session, I noticed the liner supports have been pushed up against the tape, the tape is working, but this is not a very effective design.
I started researching this problem, and found other users having problems, the most extreme example I found was one person had unnoticed to him, the supports had pushed so far down the shroud, the liner end was allowed to whip allowing pellets to strike the inside of the shroud ruining the shroud.
Another had one of the liner supports come off the end of the liner and was between the end of the liner and the end of the shroud, the pellet hit the support damaging the shroud, destroying the support and making a mess of things.
I wanted to get an STX heavy liner, but with all of the liner support problems, taping them into place etc. I wanted another complete set up. I sent in an order request to FX USA, after receiving the wrong parts, it took several attempts, but I was able to obtain o-rings, liner nut, and supports to be able to set up another liner without having to tear down one to outfit the other. I talked with FX support, and they were dumbfounded same as I was, for they do not have a drawing to reference part numbers for the "superlight" barrel either.
I have contacted FX USA, and FX support with this concern, replies send me to the wrong parts, when I reply with more details, the emails go dead and unanswered. This is the story I have read over and over again in airgun forums.
I am attempting an experiment but have not had a chance to attempt testing so far. I have added a carbon fiber barrel sleeve with one liner support taped into place at the end of the liner. I will update this post with results of either my experiment, or if I make contact with FX in any meaningful manor, or a drawing is released.

I think this design sucks! With all the talk about tuning harmonics, FX has put out this design with liner supports that move all over the damned place, and if an owner doesn’t take their gun apart to discover this problem can have pellets contacting the shroud, destroying their gun.
I think one fix would be to add the compensator back to the end of the shroud to allow the end of the liner a solid place to rest and maintain alignment. Ans something needs to hold the liner supports in place.

I would like to hear from anyone that have experienced problems with this design.
I would be curious to know what others are doing to address this problem.
Writing all of this has been exhausting, I hope what I’ve written without drawings makes sense.
My goal at minimum is to obtain part numbers for the liner supports and o-rings, second goal is to get FX to release the damned drawing showing the part numbers, thirdly would be to have contact with a technician or engineer to discus these problems and attempt a resolution.

The results I’ve gotten out of this gun are amazing, ½ inch groups @ 50 yards in .25 cal, still tuning for consistent results @ 100, but I have shot 1 inch groups @ 100 yards.
I have another story about hammer weights in .25 cal, and changes FX has made, but I will refrain from that story now.

Be well all

Chuck Bradford


I want to specify terminology from FX to better identify exactly what I am talking about. I have found many others on internet forums calling these parts various names, I am using the descriptions from FX drawings.


  • Superlight barrel = the newest barrel design on FX crown and dreamline to accommodate bottles versus tubes, the design uses plastic wagon wheel shaped spacers called liner supports spaced down the liner, the supports are grooved on the outer parameter to accept an o-ring that contacts the inner diameter of the shroud. The end of the liner is centered in the shroud and is approximately 1 inch from the end of the shroud to allow air discharged from the end of the liner to back flow in the shroud as a means of moderation.
  • Barrel = The shroud, liner, and any and all inner workings that hold the thing together, from the 1/2x20 fitting on one end, to the brass port at the other end.
  • Shroud = I think this is obvious, the outer most tube of the barrel.
  • Liner = the riffled tube traditionally called the barrel.
  • Liner support = plastic wagon wheel looking spacer with o-ring in the otter parameter that slide over the liner to support the liner inside of the shroud (this is the problem part/design and the reason for this post).
  • Barrel house = the metal tube that holds the liner centered with o-rings on the liner. (old design)
  • Carbon fiber barrel sleeve = an additional part that can be added, a carbon fiber tube that can be slid over the liner taking up the space inside of the barrel house.
  • Liner nut (old) = externally threaded bushing used to tighten the liner into place, also this threads into the compensator inside of the shroud.
  • Liner nut (new) = a swage style nut that tightens the liner into the action (main block), it uses a series of 5 o-rings stacked for alignment.
  • Compensator = a bushing in the end of the shroud that the liner nut goes into to support the end of the barrel house, this bushing allows air to move into the shroud to moderate noise and to strip air from the pellet before leaving the "barrel assembly"
    Enough of this for now, this is exhausting.
    drawing page.1640544151.jpg
    liner support clip 1.1640544152.jpg

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    View attachment F10061-Dream-barrel-eng.1640544169.pdf

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    View attachment F10265-tube-kit-superlight-cpl-ENG.1640544169.pdf
 
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Maybe drill and tap a bushing to place behind the supports and then use a set screw to hold it in place? I have been doing the same thing as FX for many years with my barrels and shrouds. I always use set screws to hold them in place, sometimes they require two, or they still slip.

This is what I do, for my 22xx PCP shrouds, and it has set screws in it.



Here is another with an FX liner for a barrel. There are shroud bushings inside of both of the barrel bands again with set screws to hold them in place.








 
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I have the same thing with my Crown mk2, really poor design in my mind. My liner supports in all 3 of my barrels are the same, it’s a slip and slide inside the shroud, and the tech at FX that I spoke with said they’d never heard of such a thing, which is beyond belief. Many of us don’t have the tooling to fab something as Bio suggests. I really like this gun, but FX needs to go back to the drawing board with the superlight barrel supports…that’s a lot of coin to drop, and while taping the liner may work (sorta), it’s hardly a fix. 
 
I have the same thing with my Crown mk2, really poor design in my mind. My liner supports in all 3 of my barrels are the same, it’s a slip and slide inside the shroud, and the tech at FX that I spoke with said they’d never heard of such a thing, which is beyond belief. Many of us don’t have the tooling to fab something as Bio suggests. I really like this gun, but FX needs to go back to the drawing board with the superlight barrel supports…that’s a lot of coin to drop, and while taping the liner may work (sorta), it’s hardly a fix.

Just need a piece of brass or aluminum rod a bit bigger than your barrel diameter, or tubing with the same ID as your barrel OD, a drill, a drill bit or two, a tap and a set screw. You don't need to make the whole liner to shroud bushing just something to butt up against the stock part and keep it in place.
 
What I currently have is a 500mm superior, with a snug fitting carbon fiber sleeve. I first had a single support at the end of the barrel and liner, but felt it may benefit from a center support as well. I managed to bore 22mm hole in a support and have added that, and it seems better. I am now going to redo the center support more accurately if possible, and do some testing, but may wait for my ST chassis to arrive first. Thanks for the helpful suggestions, I very much appreciate it! I apologize for the thread hijack, but it may be helpful to the OP. 
 
What I currently have is a 500mm superior, with a snug fitting carbon fiber sleeve. I first had a single support at the end of the barrel and liner, but felt it may benefit from a center support as well. I managed to bore 22mm hole in a support and have added that, and it seems better. I am now going to redo the center support more accurately if possible, and do some testing, but may wait for my ST chassis to arrive first. Thanks for the helpful suggestions, I very much appreciate it! I apologize for the thread hijack, but it may be helpful to the OP.




you said you made a center support and it seems better. Just wondering if better means better accuracy? I have only end support on my 600mm barrel and accuracy and consistency have improved over factory spacers and don’t see additional support does anything except creating additional variable/inconsistency. With extra spacer now you are back to figuring out exact location of the support and how it affects harmonic which could change if off my just a few mm. IMHO less parts means less variable equals to more consistency. 









 
qball, I don’t disagree with your thoughts on a second support, but felt that was a lot of stress on just the very end of the barrel, especially with the little bit of flex on the single o-ring interface. Also, with the 500mm liner, it came to within an inch or so of the end of the barrel, and the barrel support seemed a bit loose, perhaps due to the choke. I’ll have to see how I make out boring new holes in new supports (ordered extra), as far as perfectly centering said new holes. Ideally I’ll wind up with 2 supports on the carbon fiber liner, the front support a couple/few inches back. A 3d printer sure would be handy, but I know better than to take on a whole new project, to finish an existing project, on top of a backlog of house projects like finishing our new kitchen. Throw in chronic neck problems and I’m barely treading water as it is. I’ll let you know how this progresses…

thanks much,

Scott
 
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I have a 2 1/2 year old Gen 1 Crown Continuum that has had a lot of liner changes over the years. A few of my liner supports have gotten a little a bit loose. I just use a few wraps of electrical on each side and your good to go. Easy to remove and 1 roll will last a long time.

I never really saw this as a problem. It’s nice that they are removable but then your asking a lot to expect them to stay rock solid if there just being slid on. Probably best to buy enough spacers for each liner and leave them taped in place.

I have made fine adjustments to the pressure the oring exerts on the ID of the shroud by removing the oring and putting a few wraps of thread around the spacer.

I mostly run a 380mm liner that I sleeved in CF. It probably only needs one spacer at the end but I made a spacer that goes over the CF sleeve in the middle.

@Corvid Hunter

A 700mm sleeve is enough for 2 380mm liners.

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I have a problem with this design too. How many liner supports are supposed to be there and what is the correct axial position of it(them) for best accuracy. IMO, a migrating support leads to inconsistent shooting. From the pictures you guys posted, it seems that there are more than one design liner support. What is (are) the latest part numbers? FX needs to address this.
 
I find a couple wraps of electrical tape on each side of the supports keeps them in place pretty nicely.
When I first got my Crown Continuum in 2019 I was doing a lot of testing and barrel swapping, as time went on my barrel supports started to lose there grip and I had issues with them migrating towards the rear of the barrel. My front moved so far back that I started experiencing pellet clipping on my moderator.
That’s when I started taping them in place.
I did a fair amount of testing on my 700mm barrel to see if support location had an effect on accuracy. Changing their spacing didn’t seem to affect accuracy. I remember someone on here posting that FX told them the first one should be 1 1/4” from the front of the barrel.
I have a 3D printer now and plan to design supports that can be 3D printed in TPU for bare liners and carbon sleeved ones. When finished I’ll post the STL up for all to use.