Hey, I am fine with people blowing themselves up. It makes for interesting reading.I understand your safety concern and yes, the potential for explosion is there, but I think the risk is overstated. It is certainly not zero, but I suspect it is very low. In years gone by, tank failure was almost always because of corrosion, but when the tanks failed, they generally leak first. The aluminum SCUBA tanks were a different story to some extent because aluminum has poor fatigue strength. Since today's aluminum tanks are generally wrapped in CF they don't swell very much if at all when filled, so fatigue does not occur and expected tank life is greatly extended. Of course corrosion is still an issue, but not so much for explosions. i believe, that tank testing is hydraulically pressuring the tank to test pressure and measuring the amount of diameter swell that occurred., but since hardly any swelling occurs in CF wrapped tanks, that test is pretty much invalid. Most replaced tanks today are replaced based on age almost alone, which is really wasteful. If the tank is visually inspected and has no corrosion, there is no reason to replace it. If however the CF is damaged, that's another story.
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