All PCP owners need one of these

One of the most common questions posted on airgun forums is "what size o-ring do I need for this"? Many of the PCP manufacturers don't publish schematics or parts lists with o-ring sizes because they either want the income from parts and service sales or they just don't want people to work on their own PCPs.

A digital caliper is amust have tool for all PCP, compressor, and tank owners. A digital caliper and an o-ring size chart are all that's needed to size an o-ring and then cross reference it to size an o-ring. All metric o-rings are numbered by their thickness and inner diameter in millimeters. Many common metric sizes even cross reference to USA standard sizes which have an A prefix. For instance, a 1.5 x 5 metric o-ring has a 1.5mm thickness and an inner diameter of 5mm and an outer diameter of 8mm. The outer diameter is the inner diameter plus double the thickness of the o-ring. In this instance a 5mm inner diameter plus 1.5 thickness x 2 = 8mm. There are many commonly used o-rings that can be found in USA standard and metric o-ring kits. Most o-rings used in PCPs are 70 durometer buna, with a few that are 90 durometer. The higher durometer number refers to the hardness for higher wear such as on pellet probes or barrel breach seals.

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All of this may sound confusing at first, but with a little research and willingness to learn, an owner can save themselves lots of time and expense by resealing their own PCPs, fittings, and tanks. I use a digital caliper to find the exact size of many parts and accessories in and outside of airgunning.

Here is an o-ring chart I have referenced many times. A digital caliper can cost as little as $10. It is a must have tool if you want to be independent and reseal your own equipment.

https://www.marcorubber.com/o-ring-size-chart-as568.htm


 
Yes,,,,, but only as far as it is more easy to read without glasses, and i sure do need my reading glasses to read my regular calibers.

As for O ring sizes i would assume the maker of the part would provide a list of that along with the schematics for their product.

Unfortunately, your assumption is incorrect regarding manufacturers of many name brand PCPs. Many of them give part reference numbers without stating the size of the o-ring. Others don't provide parts lists or schematics for their producsts. And yes, the reason I recommend a digital caliper is that an analog caliper is very difficult to read in millimeters. A digital caliper has large easy to read numbers, and with the touch of a button can size in either millimeters or thousanths of an inch.
 
Great advice!



I use and prefer an analog dial caliper because every time I have ever gone to pick up my digital calipers, the battery is dead! It's like a curse! I even took to trying to remember to always remove the battery, but even that did not end the curse. So dial it is. Another downside to dial though, you need a different one for every unit of measure. I have an engineers that reads in decimals of inch, and a fractional one for woodwork, and a metric one. With digital, that's all just a button press away in one tool. (except maybe the fractions?)
 
Great advice!



I use and prefer an analog dial caliper because every time I have ever gone to pick up my digital calipers, the battery is dead! It's like a curse! I even took to trying to remember to always remove the battery, but even that did not end the curse. So dial it is. Another downside to dial though, you need a different one for every unit of measure. I have an engineers that reads in decimals of inch, and a fractional one for woodwork, and a metric one. With digital, that's all just a button press away in one tool. (except maybe the fractions?)

Mine shows in fractions also.
 
problem with it is orings can get deformed, co.pressed and are rubber so getting an exact dimension can boil down to a guess .. especially if ur not sure if theyre metric or standard type ...

That happens sometimes. A badly distorted or seriously damaged o-ring should be cross referenced in an additional manner to be safe. Regarding metric vs. standard sizes, as a rule of thumb most airguns from Europe and Asia are likely to use metric sizes than standard sizes. In a few rare instances I've seen standard and metric sizes in Daystates. If it's a U.S. manufacturer like Benjamin, Air Force, etc. it's probable that it has sized o-rings. The caliper is a tool, but no substitute for using good judgment. 
 
Great advice!



I use and prefer an analog dial caliper because every time I have ever gone to pick up my digital calipers, the battery is dead! It's like a curse! I even took to trying to remember to always remove the battery, but even that did not end the curse. So dial it is. Another downside to dial though, you need a different one for every unit of measure. I have an engineers that reads in decimals of inch, and a fractional one for woodwork, and a metric one. With digital, that's all just a button press away in one tool. (except maybe the fractions?)


Not cheap, but the Mitutoyo Solar are always ready. I do have a dial backup. The other "must have" in my opinion is a good quality loupe. Makes it much easier to find imperfections in sealing surfaces and crowns.

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