Tuning Avenger Bull Pup random fliers

Working on consistent groups with a new .22 Avenger Bull Pup, I have backed the reg to 2400 and the hammer spring 1/4 turn out from factory setting. I keep getting random fliers every 6-7 shots, I’ve tried different ammo in the 18 grain variety with the same results. Take a look at the 30 yard challenge target and you can see my frustration. Any ideas ?

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Unfortunately there are many potential causes. Listing just a few:

1. Subtle pellet damage resulting from a burr at the leade, barrel port, or crown. Push through a few different pellets by hand and feel for places where it catches…where you feel a little hitch, not so much referring to general roughness along its length. FWIW my Avenger’s barrel had pretty rough machining which is all but guaranteed for stuff at this price point. See here for a DIY guide on identifying and addressing these types of deficiencies:

2. Fouling. A rough bore is apt to strip off lead, leaving it behind for the next pellet to pick up and disrupt its balance to send it off course. Deburr the bore’s surface fretting with a polishing compound like J-B Bore Compound. Then for pellets, apply furniture wax to the bore. Or for slugs, try lubricating them. My .22 Avenger barrel claimed the dubious distinction of being the roughest bore I have encountered to date.

3. Clipping. Very, very subtle clipping, or perhaps just turbulence from a glancing near miss. Remove baffles (if present) and the end cap, then retest.

4. Harmonics. Anything and everything associated with supporting the barrel is a candidate. Barrel band, shroud and its mounting bushing, shroud spacer, etc. A barrel must be either fully floated or fully and consistently supported, never something in-between. Any free play to allows things to vibrate or slide or shift is likely to cause problems. For example, the shroud mounting bushing on my Avenger (rifle, not bullpup) was secured with a single fastener and could move ever so slightly. I modified it for a second fastener and the improvement was immediate.

Again this is just a partial list but they represent the more common ones for the particular situation you’re experiencing. That is, where you’re getting quite a few very near the bull but some that are just wildly off.
 
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Would clipping be evident on visual inspection of the baffle ?
Usually, yes. But not always, which is why I suggested removing anything and everything after the muzzle to completely remove it from the equation. If that is not possible, consider applying a ring of contrasting paint (e.g. fingernail polish) to the ID of each opening. That way if any glancing interference occurs, you will be able to spot it confidently.
 
Jay,
Had similar problem with my new JTS Airacuda Max .25. Regulator, according to gauge, arrived @ 1900psi, should be 2100psi, adjusted to 2300. Adjusted Hammer Spring and cleaned barrel 3x to address random flyers, no luck. Eventually determined the installer of the four stacked aluminum baffles wasn't careful with metal filings as several were wedged in mounting grooves, forcing the final two off center. Heavy lead dust and metal shavings inside shroud, visible pellet scuffing on two baffles, and an occasional loud clang, on firing, were clues. Travis (JTS Warranty) correctly diagnosed problem and sent replacement baffles, despite successful repair. No more flyers. WM

P.S. Next step, if problem had persisted, was to remove barrel and follow Nervoustrig's instructions on troubleshooting. Think we're pretty fortunate to have him, and Travis, around.
 
So I thought I would post an update to my findings. I pulled the shroud and inspected both ends of the barrel and they looked proper, no burs. I shot a few without the factory “Moderator“ and accuracy was even worse. looking at the stock “Moderator“ I see that it stops in front of the end of the barrel, not supporting the end. I had purchased the Donnyfl adapter but haven’t installed it because I’m still waiting for my Fat boy. Well the Donnyfl adapter DOES SUPORT the end of the barrel, I installed it and the POI shifted up by like 3 1/2 “. After acquiring zero my groups have tightened up to 3/4” -1/2 “ and No fliers !
It seems to me the gun , admittedly a less than $ 400 shooter , should have come with some sort of barrel support if consistent shot placement is so dependent on it.
Thanx again for the support, this forum is awesome!