Now What?
Wasn't five minutes that I shot out a request to AOA to see if they've got a spare hammer from a Ghost HP floating around the shop. The response, they'll look and see and let me know.
But in the meantime......I wanted to see if I could jerry rig something into creating a heavier hammer so I could throw some over the chrono and see what we've got. We knew we needed about 137 grains.....I found this in a random bin of stuff and thought with some reshaping I could maybe make a sort of spring guide/weight, with the flange keeping it inside the hammer.
Plenty....
Little did I know at this point how much reshaping this thing would require.
I'm deep enough into this airgun craziness that I need a lathe, and I've been researching here and there trying to figure out what to go with, but for now all I've got is a Bubba lathe (belt sander and a hand drill). Where there's a will, there's a way.
This was my first attempt. A little light but I knew I'd have to cut it short to get the gun to cock. I also knew I'd be adding some preload with the flange.
I also tapered the end, similar to the angle of taper found on the OEM spring guide.
Put it together and NOPE, way too long, wouldn't even come close to cocking. So, more cave man machining.
Put it together again, and NOPE, still won't cock. So more "machining." Thinned up the flange a bunch this time.
Still wouldn't cock...Sigh.
Put it together again and it would just barely cock, but only with the hammer spring tension on minimum. Wouldn't cock with any more preload than that. Knew I wanted more adjustability so went crazy this time, cutting it back quite a bit.
Put it back together and now we're talking, I could get it to cock from "MIN" all the way up to "14." Wouldn't cock past that though.
Now some chrony time!!! (with .22 JSB Monster RDs) 0.051 spring still, 57.2grain hammer weight,
reg of 128bar (where it was last)
MIN-930.0, 935.3, 930.2, 932.9, 931.3
"7" - 935.5, 937.4, 930.4, 937.5, 931.7
"14" - 924.3, 932.9, 932.6, 927.6, 930.7
Okay, okay, I think we need more reg pressure. Increasing the hammer spring tension wasn't really getting us anywhere.
So, same as before, but with regulator bumped up to
135 BAR MIN- 956.5, 957.6, 955.5, 954.8, 961.7
"7" - 955.7, 957.2, 962.1, 959.5, 953.9
"14" - 955.6, 959.6, 959.1
Hmmm... Lets go up to
140 bar (everything else the same)
MIN-968.7, 966.4, 969.0, 962.9, 964.7
"7"-964.0, 967.1, 960.8
"14" - 957.2, 960.5, 958.2
Yep Yep, hammer weight was the problem. That 140 bar reg with minimum hammer spring preload is 965-970 fps which gets us up around 53foot pounds. Mmmmm Hmmmm! That's the stuff!!!
So, I really had mixed feelings about sharing the chrono data from my jerry rigged hammer weight, because it's not OEM and really not very helpful to anybody trying to reproduce it in the future. I did it only as a "proof of concept" sort of test to verify the hammer weight discovery as the reason the Carbine couldn't put out the fpe it should have. I think we can lay that mystery to rest as being solved, ie. the skeletonized hammer weight that came in the .177 Ghost Carbine was the culprit.
As-is, my jerry rigged hammer neuters the adjustable stroke feature of the Ghost. It also makes the hammer spring preload adjustment effectively useless, as seen by the chrono results above. Nothing useful can be taken from this experiment except that it's all about that hammer weight.
If you're in the market for a .177 Carbine Ghost, but also buying a .22 barrel kit, and you're wanting more than about 48fpe, make DANG sure your retailer includes a hammer weight and hammer spring from the Ghost HP configuration.
I'm sure hoping to get a care package from AOA with a Ghost HP hammer weight. If they have a spare one, I'll do some chrono testing that will be useful to future owners (since it'd be with OEM parts, hammer spring and hammer). If they don't have a spare one, I think I'll see what accuracy looks like at 965-970 fps!!! Just those couple shots over the chrono were consistent enough to work with.
Finally, The Ghost is very sensitive to all of the adjustments. I shoot into a 5 gallon bucket pellet trap full of rubber mulch. I do that mostly even when I'm shooting outside, but for sure when I'm doing chrono testing in the garage. It is really surprising to feel how much less air comes blasting back at me from the pellet trap when the gun isn't happy. And that "balance" or imbalance of all the adjustments can REALLY be felt when shooting. The Ghost can be a bit of an ornery cuss, in the firing cycle behavior, if the adjustments aren't correct. It can also be a mellow sweet shooter if everything is balanced. For example, the 128 and 135 bar testing above was louder and sending a bigger blast of air back at me from the trap than the 140 bar setting, even though the 140 bar was making more energy-almost like ALL of the air was propelling the pellet at 140 bar settings but not at less reg pressure. I saw this same thing with the .177 barrel at 20fpe. It could be mellow and gentle to shoot, and producing roughly the same energy, just with two different methods (adjustments) to get there. I dunno if that's mistiming of the valve to pellet departure from barrel or what (air wastage), but it's quite obvious. It's a big enough difference that it's worth doing the tinkering to arrive at a calm and happy medium of desired power output versus shot cycle. With an OEM hammer from the HP config, I'll be able to fine-tune for a desirable shot cycle than I can with my crude added hammer weight.
Sweet, sweet sweet gun this Ghost. It's been a huge investment of time but man o man am I enjoying it!