In the last week I've learned more about springs than I ever wanted to know. That was the lead up to spending a couple hrs with the chronograph the other night. Goal: tackle the problem of being ever so slightly over the 20fpe limit with the 13.73grain .20 JSBs.
This is a bit of a conundrum though, because I want to be able to just spin the power wheel up from the field target tune to get the .20/15.89s to 915-920fps. And I don't want to have to change the regulator pressure or remove the buttplate dropdown to swap hammer springs.
For reference, per field target rules, the maximum speed for the 13.73s (without being over 20fpe) is 809fps. Unless I'm willing to rely on the 2% variance allowed in the rule books, and I'll really like to be safer than that.
So a baseline field target tune producing something like 800-810fps with the .20/13.73s would be just about ideal. For starters.....
- the 0.052" wire diameter OEM spring has a rate of 17lbs/inch (this is the spring that came with the .22 HP barrel)
- the 0.047" wire diameter OEM spring has a rate of 10.8lbs/inch (this is the spring that came in the gun as a .177 Carbine)
- a 0.031" wire diameter spring from local hardware store has a rate of 9.6lbs/inch (same length as OEM, a couple fewer coils)
I tried a few other springs (including a much shorter and stiffer spring of 36.9lbs/inch that showed promise but would need more fiddling), but ultimately the 0.047" and 0.031" seemed to the two springs mostly likely to bring success to this endeavor.
This is going to be technical and potentially boring, but there are some nuggets of information within that might be worthwhile, specifically about the Ghost's valve....
Since I first thought that reducing the hammer strike energy could solve the problem, I started with the 0,031" wire hammer spring. @ reg pressure of 75bar, "6" on the power wheel was getting me 797-811fps....perfect. With one huge problem, this spring won't push the 15.89s fast enough. 750fps was where they'd max out, even with power wheel on MAX. So I tried to increase the reg pressure and this particular spring won't push the 15.89s past 850, no matter the regulator pressure. That's a good, consistent tune for the 13.73s for field target, but not ideal for my desires to also be able to shoot the 15.89s by just spinning the wheel.
On to the 0.047" hammer spring.....reg pressure of 75-80bar produce 850-860fps from the lighter pellets with the power wheel on MIN. The fps decreases as the regulator pressure is increased. I went as high as 140bar and, quite surprisingly, arrived at my desired 800-810fps. For me this seemed very counterintuitive. My understanding ( after some pondering) is that more fps is produced with a lower reg pressure because the regulated air isn't pushing on the poppet as much, so an equivalent hammer strike allows more air to exit the valve at 75-80 bar than it does at higher pressures. As the reg pressure is increased, the increased force the air is exerting on the poppet allows less and less air to exit the valve with each hammer strike, thereby reducing the fps. And this configuration allows me to push the 15.89grain pellets up to 1000fps, so it accomplishes that goal.
@Arzrover suggested that I might see a low fps first shot with such a high reg pressure (relative to power output) after the gun has sat and he was spot on. I let the gun sit for 48hrs and the first shot with the 13.73s was 775fps. The next and all subsequent shots were in the 800-810fps range like they should be. So, if I settle on this tune, I'll have to understand that the first shot for the lighter pellets is going to be reduced fps. I need to determine if this is a occurrence that happens over days or minutes before I decide if I'm willing to deal with it. For now, I don't like it. I don't want to have to blow one off before I get consistent shots.
Sparing a lot of detail....when we found out that lower reg pressure was INCREASING fps with the 0.047 spring, arzrover suggested that I shim the valve return spring to keep it from opening as much/for as long at lower reg pressures. The above testing was with two 1.5mmx5mm 90D orings sandwiched together on the poppet, under the return spring. I tested the above springs with and without the valve return spring shims and they had an effect with the 0.047" hammer spring, but didn't seem to matter much with the 0.031. I can only assume that slight difference in the spring rates are keeping the lighter one from overpowering the force of the regulated air (at low BAR), while the slightly heavier 0.047 is enough to either knock it more open or hold it open (when unshimmed) for too long, or some combination thereof.
Shimmed valve return spring here....
So where to go from here.... I've got two "tunes" with two different hammer springs, that produce the desired fps from the lighter pellet. And both have compromises. The 0.031 hammer spring doesn't allow use of the heavier pellets, at least not at desired speeds. And the 0.047 hammer spring has the problem of low fps first/cold shot, but DOES allow use of the heavier pellet. As initially mentioned, quite the conundrum........
At this point, I'm considering dropping my 38grain hammer weight back in the nose of the hammer, and seeing if that'll make the difference of getting the 15.89s up to 915fps, while still allowing the 13.73s to be shot at 800-810fps, all while using that lighter 0.031 hammer spring and a reg pressure of 100-120 (lower reg to avoid the low fps first/cold shot that I'm getting now with the higher-reg-pressure-than-necessary for the power level). I also still have the heavier HP hammer that could be dropped in the gun for testing. If neither of those two options has the desired effect I'll have to decide which compromise I want to live with from the two above "tunes."
The BRK Ghost's valve is VERY sensitive to the delicate balance between: hammer weight, stroke length, hammer spring, reg pressure, projectile weight, transfer port size, caliber size, and barrel length.