I bought a DAR Gen3 from PA on their black Friday sale. It was clipping the thread protector so bad that the pellets were keyholing at 20yds. I got online and did the return on it, downloaded the UPS shipping label they gave me, printed it out, and stuck it on the box. Didn't cost me a penny. The replacement came pretty quickly, but to my dismay.. it was worse than the original rifle. Once again, I got online, did the return process, but this time I requested a refund instead of replacement. Printed the supplied label, and shipped back to them on their dime. All of my original purchase price was refunded. I wasn't out any money, just the hassle of reboxing and dropping off at the UPS store.
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