I don't really know what to suggest. I have fitted probably half a dozen of these kits, and never had an issue. the only variable is where you screw the valve tube plenum end in, but that would make the valve rod short if it wasn't screwed in far enough. I've had a couple of C1s that I have had to screw backwards until the thread dropped in, but no Issues. I keep a couple of C1s as spares, but haven't ever used them.. The only other thing would be your valve house not being seated, but I can't imagine for a second that is the case. I'm stumped, sorry.