Thanks for your replies. First, I want to say that there does not appear to be any clipping on the moderator. It would be strange if my .30 did not clip but a much smaller round did clip. Regardless there seems to be zero indication of that.
My original assumption was that a 30 caliber hole through the moderator is so much bigger than a 177. Is it possible that the air pressure around the 177 upon exiting the barrel caused a lot of turbulence? Does that explain the erratic groups I got?
After putting my .30 rig back together the groups were as I expected. I'm stacking pellet on pellet at 30 yds.
If I were to go to a website to buy a new moderator, typically it asks which caliber I want. That alone leads me to believe that there is an absolute difference between the caliber rating of the moderator versus the caliber of the ammo.
I started this thread to ask if anyone has experienced something like this or at least knows the science behind it (hello moderator manufacturer's or physics majors).
I don't know how else to explain my findings. With the moderator on, the .177 groups are very erratic. If I take the moderator off, the groups tighten up significantly. When I change my rig back to a .30 with the moderator on, my groups are absolutely perfect.
Long and short is, I feel that for one, a 177 doesn't even need a moderator, even for backyard use. Two, if I use a moderator that is specifically for a 30 on a 177 setup, no bueno.
For those interested, I am using a Ronin.
Please keep your theories coming. Maybe we can get to the bottom of this one day. Until then, I'm hanging up my 177 in favor of it's larger cousin (the thwack is so much cooler anyway).