This is a very interesting topic.
I would like to first say I am not an expert on this topic, neither on some others, always still learning.
As Mike said I did weight my pellets but only to try to get rid of some very lighter or very heavy ones. For example, as I use the MRDs, so I take everything from 25.2 to 25.6 gr, all the rest was dismissed.
As some of you know, I live in a foreign country, so finding good pellets is a very hard task. One time I bought some and got them shipped in a plastic sleeve and that made me think all the tins in that plastic sleeve would be the exact same, unfortunately for me I was wrong.
The pellets travel a very long way before they arrive in my hands and a lot of times I get very beaten pellets.
I do have those head measuring devices but I get very inconsistent results (not talking about the scores here) while trying to measure or sort by head size. Sometimes I get for example, one pellet goes by the 5.51 and not by the 5.52, then after I ended sorting all I just took all the same (supposedly) heads and put it again thru the same hole all and got some of them not fitting or some went thru a smaller hole, so that made me think the heads are not properly round. I stopped doing that.
For us that shoot the MRds is very hard to find consistent pellets. I have heard 25 and 30 cal are more consistent in that matter.
I understand many people sort pellets in different ways and if that gives you good results on the scores I guess you don't change what already is giving you that thing we all look for, the best consistency.
One funny thing is that one week before traveling to EBR this year, during my last day of practice I shot a 238 card at 102 yards and that was straight from the tin. I had never before shot a score like that in a practice. I re-sealed that tin and that was the one I used on finals. Will I ever be able to have a tin like that in my hands, only God knows