Tuning Muzzle brake & Teaching a protege

I helped one of my young proteges acquire a Crosman Mendozza recently. We mounted a 4x RWS scope I had on it. Now it needs a muzzle brake with a little weight to improve it's balance. So we are making a replica of the Beeman brake out of steel. Will be painted with a durable black urethane paint. 

Trued up the scrap steel bar and cut 10 grooves .114 wide (wider than a parting blade)with a profile bit I ground. This is a good exercise for folks learning to part on the lathe. You need the right profile bit, slowish spindle speed, proper feed rate, and apply cutting oil continually as the cut progresses with an acid brush. Just enough to provide lubrication to the cut. Makes a big difference and you can even hear/feel the difference. Too slow of a feed rate will cause chatter. don't be afraid to try increasing feed a little. Once you get the feel for parting you want to do it with power cross feed. Works even better. Maintains the proper feed rate which is 75% of it.

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Next the center had to be drilled out. And bored to finished dimension. I'll show the boring bar later

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Here 20 yr old Tristan is cutting the tapered end with the compound slide set over about 7 degrees. Feeding by hand he is getting a very good finish. He's so big he makes my 9 inch South Bend lathe look smaller.

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Now he is cutting the large 45 degree chamfer on the other end. 

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I'll post more as we progress on this job. What a blessing it is to have an influence on this fine young man's life. He is such a good guy he influences mine too! 😆 

Raise them up in the way you want them to go and they will not depart from it when they are old ☝️
 
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I wish I had a Milling machine and a lathe.South Bend was my favorite lathe to run.I always thought they were very well-made and More user-friendly than some other lathes.When I was working I rarely needed to make anything for myself but I found myself making things for other people a lot.But now I’m finding at least a couple things a month that I wish I had machinery .
 
Had to bore it out from both ends. Too deep for me to do with the bar extended so far. Getting excessive chatter. Just bored about 1 3/4" and flipped it in the 3 jaw. Then bored the other end. Close enough for this job. Not perfectly concentric. Going to use two aluminum sleeves and two set screws on this one. Certainly don't want the set screws going directly into the barrel. Got a nice finish and avoided any chatter by running the spindle in back gear and slow feed for the finish cuts. Avoid chatter by slowing it down. Especially when using form bits or large radius bits. 👍

After boring I made an interference fit plug with a 5/16" hole to plug the crown end. Then faced it off. Has to be drilled and tapped for set screws and then painted. Already made one of the aluminum sleeves. Have to make one more. Ape hands 😐

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I wish I had a Milling machine and a lathe.South Bend was my favorite lathe to run.I always thought they were very well-made and More user-friendly than some other lathes.When I was working I rarely needed to make anything for myself but I found myself making things for other people a lot.But now I’m finding at least a couple things a month that I wish I had machinery .

I like my little South Bend lathes but will sell one if I can find a nice condition Clausing 4900 or 5400 after we move in about 3 years. When our youngest son graduates from high school we want to downsize our house as I upscale my garage. It's really nice to have 2 lathes. Also have a 1979 Enco vertical knee mill, a backup Grizzly 1007 column mill/drill, and a little Burke #4 universal horizontal mill with vertical attachment.. Like to use my Logan metal shaper sometimes. Several vintage American drill presses..

Nice thing about the tabletop SB's is how easy it is to change spindle speeds. Real nice light lathes. The lathe in the pictures has very low usage. Very hard to find that. Also has a rare, for any 9 inch SB, hardened bed. My other one with 4 ft bed is in almost as good condition. Had that one since 1986. Was my father's from about 1960.
 
The Chucker is a fine machine but has no tailstock. No QC gearbox. A turret lathe. An HLV would be my choice Hardinge. A small tool room lathe. Weighs about a ton. Lol! I don't know if my shop floor could support it. My garage was built in 1929 and the foundation is a little iffy. Not going to fall over but I wouldn't tempt it.

Yes a chucker does not have a tail stock but is good for small parts. I like it because of the turret that you can load multiple tools on and Then part it off and they’re almost complete. It has a little turret type stops on it too. They are good for small production work. In reality you wouldn’t need Do you do production work at home not less you had a small business.Your South bend looks like it is a very old one but it was well taken care of. I learned On old machinery that was wore out. But I think that’s the best way because if you can make good parts on a old junky machine, then when you get a nice newer machine it makes work so much better.I always preferred manual machining over CNC machining. CNC is too boring.