I was a little worried about meeting the 803 fps recommended by Altaros for the 67 grain bullet, so I did a test, I sized down a 73 grain .258 257420 cast bullet. The first sizing was to .253 then .251. This was still oversized for the .249 groove diameter, but it chambered.
I filled to 4K using the same Hammer spring pre-load.
I fired only one shot which registered 810 fps/105 fpe for the now 251420 73 grain bullet.
Looks like I will have power to spare, but I still need a new sizer.
I have a problem on what to size to. The groove diameter is .249, which would require a .250 sizer, however the bore diameter is 243, which Desert Silver has pointed out and the TJ specs confirm, makes every slug out there a tight bore rider. So perhaps I should size to .247 or .248 to reduce the effort to chamber the slug. More than enough of the bullet diameter should be left over to fill the riffling grooves.
An example of a typical bore rider bullet is the Lyman 457425 which is the same as the 500 grain slug used in the 45-70-500 US military 1873 Trapdoor Springfield. Upon chambering the bullets nose is supposed to be a perfect fit to ride the rifling or bore diameter’s, unfortunately black powder fouling can make loading difficult without a blow tube. Fortunately this fouling is not a problem in Airguns, but most long .25 Airgun bullet designs, like the Altaros King .250 bullet appears to have a nose that may be oversized for my .243 bore.
NOE makes nose sizers for this problem but not in the diameter I need, perhaps a compromise is required such as a .247-.248 sizer and not size full length. Also needed is a .250 sizer for the bullets driving bands.
Regards,
Roachcreek