Throw that chinese coupler out. Thread a good extended coupler in place of the chinese coupler.
The delrin seal should be under the chinese coupler in the aluminum block. Take the coupler out of the block and look in the hole in the block. Is the hole all aluminum? Can you see what looks like a white plastic ring in the hole? That white plastic ring is the delrin seal. I took mine out and opted to use the “dowty?” bonded sealing washer.
Yes it’s hard to thread the new coupler in. Needs lube on threads. Chinese threads suck but it worked for me multiple times. I also changed the gauge to a wika, had a hard time threading that too. I used a moly grease on the threads. Silicone grease should be fine. Candle wax would work, even soap would be better than trying to do it dry.
I wouldn’t return the whole compressor for a coupler issue. Lots of ways to work this out.
Thanks for hanging in there with this for me, Heavyopp. I have taken the coupler out and looked in the block yesterday. My (mechanic) brother was trying to help me over the phone. He thought something inside may have been impeding the FX coupling. However, I poked the white something or other (delrin seal?) with a toothpick to see if it was hard or soft, and it was soft, so I figured it could not be blocking things. Was I incorrect?
Two questions, and some comments. First, the questions: (1) Would the Crosman Silicone Chamber Oil qualify as a lubricant? I have a tube. (2) Will I ruin the FX coupler trying to do this?
Here's the comments. I just now measured the threaded area on the male end of the couplings: the factory one is 2.4mm and the FX one is 2.6mm. Hence, the difficulty of screwing the FX one into the block.
Also, the FX threaded area is shorter than the threaded length of the factory coupling. I took the best pictures I could to show you (1) what's inside the aluminum block and (2) the threaded length discrepancy. The FX coupling is the longer one on the left of the third picture.
For a guy that cannot get anywhere yet, I am learning things that I would not have paid attention to.
From here, I agree with keeping the compressor if I can get it going. I suspect the unit itself is decent.
I would love to swap the gauge, too, but one thing at a time. What say ye? Thanks. S7