HW/Weihrauch Some HW30 upgrades.

This is the 2nd one I bought to give to my nephew for Christmas. It was shooting 63 fps slower than the 1st one I got, using JSB 7.33's.
So I took it apart for an inspection.
IMG_7737.jpeg

It already has wear marks on the receiver tube from the cocking linkage.
So I deburred the linkage and tube with a needle file and polished them with a cratex bit in my dremel.
IMG_7799.jpeg

IMG_7800.jpeg

I reblued the receiver (not shown here). Deburred all the receiver cut outs and holes. The factory spring guides are sloppy loose and the spring was kinky, so I ordered 2 new JM HW30/R7 springs, they are shorter by about .600" and use a thicker wire, .113" - 27 coil vs the .106" - 29 coil factory spring. Then I made new guides for a snug fit.
IMG_7801.jpeg

After consulting with Ed Canoles about his break barrel oring piston sealing process, I decided to follow his play book and try to oring seal this HW30. After making a gage with a couple of interchangeable heads, with different diameters.
I then checked the receiver tube to find a tight restriction where the hanger is welded on. With this, I made a hone, similar to Ed's out of PVC pipe. After honing 95% of the restriction out, I made a test piston head to attach to my gage handle and checked to see if it would seal, and it did. pushing or pulling it held tight. The factory seal didn't hold as well when tested.
With this, I went ahead and made the real oring piston seal, polished the piston and checked for latch rod run out. Factory guide beside my guides.
IMG_7797.jpeg

IMG_7798.jpeg

Lubed everything with Krytox 223, don't have time to go thru the trigger, cleaned it and adjusted. Here's the JM spring on the left vs the HW on the right.
IMG_7796.jpeg

Tonight I tested five different pellets at 10' over the Garmin Xero in my garage, I'll retest at a longer distance tomorrow. Anyway, I gained 51 fps with the falcon 7.33 and 36 fps with the JSB 7.33 which are a looser fit. Not much gain with the 8.44 pellets 11 fps, but a gain none the less.
The H&N baracuda 8 was the tightest fitting of the five I tested. I don't have time for anymore testing, but I will when I go thru my own HW30 later on.
IMG_7802.jpeg

Will have to see how it settles in after they shoot it a bit. Right now only about a hundred pellets thru it. I'm calling my effort a success with the 7.33's.✌🏻
 
The jointed linkage in the 2pc cocking lever on the 30,35,50 is the chink in the armor of these models. The only way I have not had a galling issue with one is after installing a Vortek PG3 tune kit with the nylon liner. Keeping the spring contained and not putting pressure on the piston wall. Everything starts going wrong when pressure from the spring starts turning the piston. Eventually binding the cocking lever joint. The galling is always off center and chewing the one side of the receiver slot.